 | Chris LeBlanc and Phillip Arrington get a better view of the job while operating the machine from a lift.
| | | by Gwenyth Laird Pernie
The safety and comfort of residents who live near C&D
projects often forces demolition contractors to complete jobs as
quickly, quietly and neatly as possible. Husqvarna engineers recognized
these challenges and addressed the problem when they designed the
Husqvarna DXR 310 remote controlled demolition robot. Specifically, the
engineers wanted to improve the efficiency of their compact demolition
robot and at the same time, they wanted to reduce its noise and the
dust that comes from selective demolition.
The first two contractors in the United States to purchase the
DXR confirm the success of the design. Both have found the DXR to
substantially increase productivity while doing the demolition work
with no significant percussion sound.
Cougar Cutting Inc.
Cougar Cutting, Inc. of Fort Myers, FL, specializes in selective
demolition. They purchased the DXR in March of 2009. According to
Al Miller, vice president of Cougar, Cougar selected the DXR because of
its compact size and its 18-foot boom.
Miller explained, “These features allow it to operate easily in
occupied, tight spaces. It can even pass through 3-foot doors. Another
advantage is that the DXR can crush concrete with no significant
percussion sound — it is almost silent.”
According to Thomas Nilsson, Husqvarna business manager for
Demolition Equipment, supplier of the DXR unit, the DXR has reduced
percussion sound because the machine operates using a breaker. Nilsson
explained, “The noise from the breaker hitting the concrete is drowned
out by other noises produced by the machine, specifically the electric
motor and the hydraulic pump. In addition, contractors can request
specific kinds of breakers to accommodate different kinds of tools.
And, when the noise and vibrations produced by the breakers is
unacceptable, other crushers can be use.”
Nilsson emphasized, “The noise produced by the DXR is such that a
normal conversation can be had while running the machine.”
Miller continued, “Husqvarna’s support has been
outstanding. After the DXR was delivered, one of the DXR design
engineers spent a week training our guys. When there have been
problems, the response time has been immediate, as well.”
Cougar first utilized the DXR at the Tampa International Airport
remodeling project. The Tampa International Airport is currently
remodeling half the airport (120,000-square-feet). General contractor
for the project is Mathews Construction, of Tampa Florida. Mathews
hired Cougar to demolish a 250-foot long, 15-foot tall, 15-inch thick
concrete wall with brick veneer. This wall separated the tug row
(secured area where bags come down) from the baggage claim offices
(non-secure area). The job started Sept. 16 and it was completed Oct. 2.
According to Miller, the logistics of this project were
difficult because of public address speaker, electrical, fire and smoke
alarm conduits running along the wall. To ease this challenge Mathews
re-hung all the conduits 3-inches from the wall. This allowed the DXR
to move in and demolish the wall.
Miller said, “In 30 working hours, the DXR demolished the
250-foot wall and our men removed the 200-cubic-yards of concrete and
brick debris from the site. It would have taken 10 men, two weeks to
remove the wall using jacks and hammers.”
According to Nilsson, the productivity and rate of demolition of the
DXR is highly dependent on the specific application. The 22kW motor,
however, gives the DXR the power to utilize the SB202 breaker supplied
by default to 100 percent efficiency, which is unique for a machine of
its size and weight class. Under normal to good conditions a rate of
1000 to 2000 kg broken concrete per hour may be produced.
B&D Concrete Cutting Inc.
B&D Concrete Cutting Inc. of Atlanta, GA purchased the DXR in
May of 2009. According to Chris LeBlanc, B&D purchased the DRX for
its extended telescopic boom capabilities.
LeBlanc said, “Often, the reach of the equipment falls just
short of what is needed to complete a job; however, with the DXR’s
boom, you get that needed extra needed couple of feet. The DXR’s
Bluetooth technology is also a great improvement over traditional
robotic machines that have toggle switches. With Bluetooth, the
operator can stand 100-feet from the machine and access the DXR
functions by simply touching one of eight buttons on the LED screen,
which is located on a 12-volt power control box that straps to the
operator’s waste.”
LeBlanc continued, “Husqvarna’s service was also a big selling
point. Johan Ekström, product manager for Husqvarna, runs the DXR
service program. He provides the training and he is the one to call if
there is a problem. In our experience, if Johan couldn’t fix a problem
over the phone, he would immediately fly out and fix the machine
himself, often providing next day service.”
B&D is currently using the DXR to remove the brick facade
off a six story building located in Fort Benning, GA. In order to reach
the higher stories, the DXR was suspended from a crane. They are also
using the DXR to demolish four, six floor stairwells within the
building along with some foundations, concrete footings, and supportive
walls. General contractor for the project, which started in May of
2009, is McCarty Corp. of Austin, Texas.
LeBlanc stated, “The DXR was extremely efficient in removing the
182,000-square-feet of brick façade. Removal took 35 days, which was
about a third of the time allocated in the contract. They plant to
crush the debris and use it as fill and for sub base, under pavement.
Other equipment on the job site includes slab saws, high cycle wall
saws, multiple rubber tire equipment along with Link Belt Excavators
and miscellaneous skid steer equipment. B & D has approximately 16
employees on the jobsite daily.
Miller and LeBlanc both concluded,” The DXR’s assets are its
ability to maneuver in small occupied spaces, its capability to
demolishes with no significant percussion sound, its capacity to
increases productivity and most notably Husqvarna’s support.”
Husqvarna DXR 310 details
The Husqvarna® DXR 310 operates with ergonomic remote controls
and utilizes electro-hydraulics with a 22 kW motor. The DXR is 78-cm
wide, weighs 1960-kg and has a boom reach of 5.5-m. These features make
the DXR ideal for selective demolition because it can enter and reach
practically anywhere. In addition, the DXR’s support legs can be
individually controlled for maximum positioning on uneven surfaces,
stairways or tight against walls. According to Cate Stratemeier,
marketing communications specialist for Husqvarna Construction
Products, the DXR was available first in Sweden in 2008 and in the
United States in 2009. Stratemeier stated, “While, so far, only two
DXRs have sold in the United States, the machine’s features are quickly
impressing contractors.”
Cougar Cutting Inc of Fort Myers, FL has provided selective
demolition, total structural demolition, shoring erections services and
concrete cutting and drilling in Florida and the Caribbean for 22
years. They currently employ 62 workers. For more information on Cougar
Cutting visit www.cougarcuttinginc.com or call 1239275
9334.
B&D Concrete Cutting Inc. of Atlanta, GA provides concrete
sawing and drilling, selective demolition and robotic breaking as well
as total demolition and removal. In business since 2001 the company is
owned by Michael Tackett and has 38 employees. For more information on
B&D Concrete Cutting Inc visit www.bdconcretecutting.com or call
404-696-0404.
For more information on Husqvarna products visit http://us.husqvarnacp.com
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